

The global Ultrasonic Plastic Welding Technology market size is predicted to grow from US$ 434 million in 2025 to US$ 522 million in 2031; it is expected to grow at a CAGR of 3.1% from 2025 to 2031.
When the ultrasonic wave acts on the thermoplastic contact surface, tens of thousands of high-frequency vibrations per second will be generated. This kind of high-frequency vibration with a certain amplitude will transmit the ultrasonic energy to the welding area through the upper weldment. Since the welding area is two The acoustic resistance at the interface of two welds is large, so local high temperature will be generated. And because of the poor thermal conductivity of the plastic, it cannot be dissipated in time for a while, and it gathers in the welding area, causing the contact surface of the two plastics to melt rapidly, and after a certain pressure is added, it is fused into one. When the ultrasonic wave stops working, let the pressure continue for a few seconds to make it solidify and form, thus forming a strong molecular chain to achieve the purpose of welding, and the welding strength can be close to the strength of the raw material. The quality of ultrasonic plastic welding depends on three factors: the amplitude of the transducer horn, the applied pressure and the welding time. The welding time and the pressure of the horn can be adjusted, and the amplitude is determined by the transducer and the horn. There is an appropriate value for the interaction of these three quantities. When the energy exceeds the appropriate value, the melting amount of the plastic will be large, and the weld is easy to deform; if the energy is small, it will not be easy to weld firmly, and the applied pressure should not be too large. This optimal pressure is the product of the side length of the welded part and the optimal pressure per 1mm of the edge.
Global Ultrasonic Welding Systems key players include Branson (Emerson), Herrmann, Creast Group, Schunk, Telsonic, etc. Global top 5 manufacturers hold a share over 42%.
China is the largest market, with a share about 35%, followed by North America, and Europe, both have a share about 18 percent.
In terms of product, Plastic Ultrasonic Welder is the largest segment, with a share over 75%. And in terms of application, the largest application is Automotive.
The “Ultrasonic Plastic Welding Technology Industry Forecast” looks at past sales and reviews total world Ultrasonic Plastic Welding Technology sales in 2024, providing a comprehensive analysis by region and market sector of projected Ultrasonic Plastic Welding Technology sales for 2025 through 2031. With Ultrasonic Plastic Welding Technology sales broken down by region, market sector and sub-sector, this report provides a detailed analysis in US$ millions of the world Ultrasonic Plastic Welding Technology industry.
This Insight Report provides a comprehensive analysis of the global Ultrasonic Plastic Welding Technology landscape and highlights key trends related to product segmentation, company formation, revenue, and market share, latest development, and M&A activity. This report also analyses the strategies of leading global companies with a focus on Ultrasonic Plastic Welding Technology portfolios and capabilities, market entry strategies, market positions, and geographic footprints, to better understand these firms’ unique position in an accelerating global Ultrasonic Plastic Welding Technology market.
This Insight Report evaluates the key market trends, drivers, and affecting factors shaping the global outlook for Ultrasonic Plastic Welding Technology and breaks down the forecast by Type, by Application, geography, and market size to highlight emerging pockets of opportunity. With a transparent methodology based on hundreds of bottom-up qualitative and quantitative market inputs, this study forecast offers a highly nuanced view of the current state and future trajectory in the global Ultrasonic Plastic Welding Technology.
This report presents a comprehensive overview, market shares, and growth opportunities of Ultrasonic Plastic Welding Technology market by product type, application, key players and key regions and countries.
Segmentation by Type:
Welding Method
Molding Method
Spot Welding Method
Others
Segmentation by Application:
Automotive
Electronics
Medical
Packaging
Others
This report also splits the market by region:
Americas
United States
Canada
Mexico
Brazil
APAC
China
Japan
Korea
Southeast Asia
India
Australia
Europe
Germany
France
UK
Italy
Russia
Middle East & Africa
Egypt
South Africa
Israel
Turkey
GCC Countries
The below companies that are profiled have been selected based on inputs gathered from primary experts and analyzing the company's coverage, product portfolio, its market penetration.
Romanshorn
Dukane IAS LLC
Bielomatik Leuze
Emerson Electric
Ever Green Ultrasonic
Sincere Sonics
SONIMAT
Forward Technology
Please Note - This is an on demand report and will be delivered in 2 business days (48 hours) post payment.
1 Scope of the Report
1.1 Market Introduction
1.2 Years Considered
1.3 Research Objectives
1.4 Market Research Methodology
1.5 Research Process and Data Source
1.6 Economic Indicators
1.7 Currency Considered
1.8 Market Estimation Caveats
2 Executive Summary
2.1 World Market Overview
2.1.1 Global Ultrasonic Plastic Welding Technology Market Size (2020-2031)
2.1.2 Ultrasonic Plastic Welding Technology Market Size CAGR by Region (2020 VS 2024 VS 2031)
2.1.3 World Current & Future Analysis for Ultrasonic Plastic Welding Technology by Country/Region (2020, 2024 & 2031)
2.2 Ultrasonic Plastic Welding Technology Segment by Type
2.2.1 Welding Method
2.2.2 Molding Method
2.2.3 Spot Welding Method
2.2.4 Others
2.3 Ultrasonic Plastic Welding Technology Market Size by Type
2.3.1 Ultrasonic Plastic Welding Technology Market Size CAGR by Type (2020 VS 2024 VS 2031)
2.3.2 Global Ultrasonic Plastic Welding Technology Market Size Market Share by Type (2020-2025)
2.4 Ultrasonic Plastic Welding Technology Segment by Application
2.4.1 Automotive
2.4.2 Electronics
2.4.3 Medical
2.4.4 Packaging
2.4.5 Others
2.5 Ultrasonic Plastic Welding Technology Market Size by Application
2.5.1 Ultrasonic Plastic Welding Technology Market Size CAGR by Application (2020 VS 2024 VS 2031)
2.5.2 Global Ultrasonic Plastic Welding Technology Market Size Market Share by Application (2020-2025)
3 Ultrasonic Plastic Welding Technology Market Size by Player
3.1 Ultrasonic Plastic Welding Technology Market Size Market Share by Player
3.1.1 Global Ultrasonic Plastic Welding Technology Revenue by Player (2020-2025)
3.1.2 Global Ultrasonic Plastic Welding Technology Revenue Market Share by Player (2020-2025)
3.2 Global Ultrasonic Plastic Welding Technology Key Players Head office and Products Offered
3.3 Market Concentration Rate Analysis
3.3.1 Competition Landscape Analysis
3.3.2 Concentration Ratio (CR3, CR5 and CR10) & (2023-2025)
3.4 New Products and Potential Entrants
3.5 Mergers & Acquisitions, Expansion
4 Ultrasonic Plastic Welding Technology by Region
4.1 Ultrasonic Plastic Welding Technology Market Size by Region (2020-2025)
4.2 Global Ultrasonic Plastic Welding Technology Annual Revenue by Country/Region (2020-2025)
4.3 Americas Ultrasonic Plastic Welding Technology Market Size Growth (2020-2025)
4.4 APAC Ultrasonic Plastic Welding Technology Market Size Growth (2020-2025)
4.5 Europe Ultrasonic Plastic Welding Technology Market Size Growth (2020-2025)
4.6 Middle East & Africa Ultrasonic Plastic Welding Technology Market Size Growth (2020-2025)
5 Americas
5.1 Americas Ultrasonic Plastic Welding Technology Market Size by Country (2020-2025)
5.2 Americas Ultrasonic Plastic Welding Technology Market Size by Type (2020-2025)
5.3 Americas Ultrasonic Plastic Welding Technology Market Size by Application (2020-2025)
5.4 United States
5.5 Canada
5.6 Mexico
5.7 Brazil
6 APAC
6.1 APAC Ultrasonic Plastic Welding Technology Market Size by Region (2020-2025)
6.2 APAC Ultrasonic Plastic Welding Technology Market Size by Type (2020-2025)
6.3 APAC Ultrasonic Plastic Welding Technology Market Size by Application (2020-2025)
6.4 China
6.5 Japan
6.6 South Korea
6.7 Southeast Asia
6.8 India
6.9 Australia
7 Europe
7.1 Europe Ultrasonic Plastic Welding Technology Market Size by Country (2020-2025)
7.2 Europe Ultrasonic Plastic Welding Technology Market Size by Type (2020-2025)
7.3 Europe Ultrasonic Plastic Welding Technology Market Size by Application (2020-2025)
7.4 Germany
7.5 France
7.6 UK
7.7 Italy
7.8 Russia
8 Middle East & Africa
8.1 Middle East & Africa Ultrasonic Plastic Welding Technology by Region (2020-2025)
8.2 Middle East & Africa Ultrasonic Plastic Welding Technology Market Size by Type (2020-2025)
8.3 Middle East & Africa Ultrasonic Plastic Welding Technology Market Size by Application (2020-2025)
8.4 Egypt
8.5 South Africa
8.6 Israel
8.7 Turkey
8.8 GCC Countries
9 Market Drivers, Challenges and Trends
9.1 Market Drivers & Growth Opportunities
9.2 Market Challenges & Risks
9.3 Industry Trends
10 Global Ultrasonic Plastic Welding Technology Market Forecast
10.1 Global Ultrasonic Plastic Welding Technology Forecast by Region (2026-2031)
10.1.1 Global Ultrasonic Plastic Welding Technology Forecast by Region (2026-2031)
10.1.2 Americas Ultrasonic Plastic Welding Technology Forecast
10.1.3 APAC Ultrasonic Plastic Welding Technology Forecast
10.1.4 Europe Ultrasonic Plastic Welding Technology Forecast
10.1.5 Middle East & Africa Ultrasonic Plastic Welding Technology Forecast
10.2 Americas Ultrasonic Plastic Welding Technology Forecast by Country (2026-2031)
10.2.1 United States Market Ultrasonic Plastic Welding Technology Forecast
10.2.2 Canada Market Ultrasonic Plastic Welding Technology Forecast
10.2.3 Mexico Market Ultrasonic Plastic Welding Technology Forecast
10.2.4 Brazil Market Ultrasonic Plastic Welding Technology Forecast
10.3 APAC Ultrasonic Plastic Welding Technology Forecast by Region (2026-2031)
10.3.1 China Ultrasonic Plastic Welding Technology Market Forecast
10.3.2 Japan Market Ultrasonic Plastic Welding Technology Forecast
10.3.3 Korea Market Ultrasonic Plastic Welding Technology Forecast
10.3.4 Southeast Asia Market Ultrasonic Plastic Welding Technology Forecast
10.3.5 India Market Ultrasonic Plastic Welding Technology Forecast
10.3.6 Australia Market Ultrasonic Plastic Welding Technology Forecast
10.4 Europe Ultrasonic Plastic Welding Technology Forecast by Country (2026-2031)
10.4.1 Germany Market Ultrasonic Plastic Welding Technology Forecast
10.4.2 France Market Ultrasonic Plastic Welding Technology Forecast
10.4.3 UK Market Ultrasonic Plastic Welding Technology Forecast
10.4.4 Italy Market Ultrasonic Plastic Welding Technology Forecast
10.4.5 Russia Market Ultrasonic Plastic Welding Technology Forecast
10.5 Middle East & Africa Ultrasonic Plastic Welding Technology Forecast by Region (2026-2031)
10.5.1 Egypt Market Ultrasonic Plastic Welding Technology Forecast
10.5.2 South Africa Market Ultrasonic Plastic Welding Technology Forecast
10.5.3 Israel Market Ultrasonic Plastic Welding Technology Forecast
10.5.4 Turkey Market Ultrasonic Plastic Welding Technology Forecast
10.6 Global Ultrasonic Plastic Welding Technology Forecast by Type (2026-2031)
10.7 Global Ultrasonic Plastic Welding Technology Forecast by Application (2026-2031)
10.7.1 GCC Countries Market Ultrasonic Plastic Welding Technology Forecast
11 Key Players Analysis
11.1 Romanshorn
11.1.1 Romanshorn Company Information
11.1.2 Romanshorn Ultrasonic Plastic Welding Technology Product Offered
11.1.3 Romanshorn Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.1.4 Romanshorn Main Business Overview
11.1.5 Romanshorn Latest Developments
11.2 Dukane IAS LLC
11.2.1 Dukane IAS LLC Company Information
11.2.2 Dukane IAS LLC Ultrasonic Plastic Welding Technology Product Offered
11.2.3 Dukane IAS LLC Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.2.4 Dukane IAS LLC Main Business Overview
11.2.5 Dukane IAS LLC Latest Developments
11.3 Bielomatik Leuze
11.3.1 Bielomatik Leuze Company Information
11.3.2 Bielomatik Leuze Ultrasonic Plastic Welding Technology Product Offered
11.3.3 Bielomatik Leuze Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.3.4 Bielomatik Leuze Main Business Overview
11.3.5 Bielomatik Leuze Latest Developments
11.4 Emerson Electric
11.4.1 Emerson Electric Company Information
11.4.2 Emerson Electric Ultrasonic Plastic Welding Technology Product Offered
11.4.3 Emerson Electric Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.4.4 Emerson Electric Main Business Overview
11.4.5 Emerson Electric Latest Developments
11.5 Ever Green Ultrasonic
11.5.1 Ever Green Ultrasonic Company Information
11.5.2 Ever Green Ultrasonic Ultrasonic Plastic Welding Technology Product Offered
11.5.3 Ever Green Ultrasonic Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.5.4 Ever Green Ultrasonic Main Business Overview
11.5.5 Ever Green Ultrasonic Latest Developments
11.6 Sincere Sonics
11.6.1 Sincere Sonics Company Information
11.6.2 Sincere Sonics Ultrasonic Plastic Welding Technology Product Offered
11.6.3 Sincere Sonics Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.6.4 Sincere Sonics Main Business Overview
11.6.5 Sincere Sonics Latest Developments
11.7 SONIMAT
11.7.1 SONIMAT Company Information
11.7.2 SONIMAT Ultrasonic Plastic Welding Technology Product Offered
11.7.3 SONIMAT Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.7.4 SONIMAT Main Business Overview
11.7.5 SONIMAT Latest Developments
11.8 Forward Technology
11.8.1 Forward Technology Company Information
11.8.2 Forward Technology Ultrasonic Plastic Welding Technology Product Offered
11.8.3 Forward Technology Ultrasonic Plastic Welding Technology Revenue, Gross Margin and Market Share (2020-2025)
11.8.4 Forward Technology Main Business Overview
11.8.5 Forward Technology Latest Developments
12 Research Findings and Conclusion
*If Applicable.